PURPOSE OF THE POSITION
Ensure the continuity and quality of automation software and servers in whole brewery
Ensuring the reliability and availability of all production and utilities equipment having a long term focus and providing input and coaching to planning and execution of maintenance plans, keeping health and safety as a priority.
Ensures adequate breakdown resolution for automation related breakdowns.
Leads continuous improvement using KPI- and TPM tools.
1. Safety, Food safety & Sustainability
Collects safety related maintenance tasks and translates into maintenance plans for execution.
Collects legal related maintenance tasks and translates into maintenance plans for execution.
Collects quality related maintenance tasks and translates into maintenance plans for execution, including calibration activities.
Supports identification & transfer of quality tasks to operations AM Team step 5 (including quality inspection, Q-points).
3. Work Processes
Manages and organizes asset master data within the CMMS. Uses, monitors, controls the asset breakdown structure, and defines all PM tasks and inventory items in CMMS.
Build Preventive maintenance program for automation part in factory
Monitors asset performance (OPI or line availability). Responsible for plant availability (uptime).
Supports ME in optimizing PM strategy (standards and tasks).
Supports ME in optimizing spare parts management.
Supports ME in collecting and managing asset drawings, documents, permits (licenses), warranties.
Conducts Tagging if required or appropriate.
Supports ME in establishing service management.
Conducts the plan and execution of brewery CAPEX's in case the brewery does not have a Project Leader.
Proposes AM support policy for automation and support implementation.
Supports engineering manager (EM) in maintaining automation master plan.
4. Organization, Interfaces & People Management
Supports engineering leader (EL) and reports to the EL in initiating and driving optimised maintenance processes (i.e. improve and sustain asset performance and reducing costs).
Feeds planning team leader and maintenance planner with preventive maintenance plans and plans to improve asset performance and / or reduce costs.
Mentors and trains zone technicians in optimising asset performance and reducing costs in their zones.
Mentors and trains zone technicians in executing breakdown analysis and implementation of minor stops, alarm & speed loss reduction process.
5. TPM & Continuous Improvement
Performs loss & cost maintenance deployments to shop floor level and establish PDCA-process.
Ensures sustainability of implemented PM steps 0-3 (foundation) and drives implementation of PM step 4 and 5 by mentoring / training technicians in further development of technical maintenance skills and establishment of specialists to support the roll out.
And supporting the implementation of AM step 4 and 5 by mentoring / training technical operators T1 & T2 in further development of technical maintenance skills
Supports ME in monitoring and controlling breakdown analysis and reduction system (BDA).
Supports ME in implementing Reliability Centred Maintenance (RCM) process to extend life and reduce costs.
Implements weak component analysis (WCA). Executes improvement activities to improve weak points of equipment.
Supports identification & transfer of maintenance operations AM Teams, including CBM and Running checks.
OpCo responsible for assessment and training in automation troubleshooting.
6. Information & Data Management
Key-user of the CMMS. OPI (and other ME-) data registration in the CMMS.
Maintains automation back-up data (parameter, PLC, HMI etc.).
Reports on maintenance KPI's; i.e. % assets restored to basic condition, nr. of breakdowns, % ABC analysis complete, OPI score and / or line performance, % PM plans OTIF and % asset master data as built.
Other relevant jobs assigned by Engineering Manager
Preferably Bachelor level about automation / automatic control
Minimum of 1 year in Plant automation.
Master all required activities, skills and experience of the AE on foundation level.
Good knowledge and experience in maintenance engineering, cost control, supply and inventory management work processes.
Backup asset master data expert and owner.
Good facilitating skills and ample knowledge and experience with RCM, FMECA, TPM and other maintenance optimizing methods and -tools.
Good English skills
Insurance, Travel opportunities, Incentive bonus, Health checkup, Training & Development, Salary review